01

Design Confirmation

Design activities use the latest CAD/ CAM softwares which seamlessly integrate with manufacturing. The design department prepares and controls purchase specifications for every raw material used in the End Product.
Design changes are controlled at every stage and requalified as needed.

Material Inspection

Accurate specifications: order alloys based on part dimensions. Verify composition with Forge spectrometer. Share detailed material report with customers.
Meticulously inspect copper bar dimensions, minimize errors. Prompt return for discrepancies.
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Forging

Customized products forged from various materials. Slugs cut from bars using band saw/slitting saw. Slug weight checked to minimize waste and underfilling.
Energy-efficient induction heating for fast and precise temperature control. Infrared pyrometer monitors slug temperature. Brass bodies trimmed to remove flash after forging.

Stress Relieving

Brass forgings: Stress relieved to enhance grain structure and alleviate forging-induced stresses.
Carbon steel valve bodies: Normalized to minimize internal stresses and improve microstructural uniformity.
These processes improve material quality and properties.
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Surface Finish

Brass forgings: Shot/sand/corundum blasted to clean surface, remove edges/oxides, strengthen, and prepare for machining.
Stainless steel forgings: Electropolished to remove iron/contamination, reduce roughness, enhance chrome/nickel content, and resist corrosion/degradation.
Blasting and electropolishing enhance cleanliness, surface quality, and material durability.

Machining

Brass machining: High precision multi-axis CNC machines used for machining brass bodies and components. Multiple operations performed in a single setup for concentricity.
Brass components machined by loading multiple bars on sliding head machines.
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Chrome Plating

Nickel Chrome plating on medical brass components provides aesthetics and prevents oxidation. Gas wetted areas plugged prior to plating to prevent particle contamination.

Marking

Brass parts marked with laser etching or metal stamping, manufacturer’s ID, item code, date of manufacture, batch number, inlet/outlet size, and compliance standard.
Additional markings: gas service, working/test pressure, series number, etc. Pressure relief devices marked for pressure, temperature, and flow rating.
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Deburring

Brass bodies and components deburred by hand or vibratory machines. Deburring removes sharp corners and unwanted material after machining.

Degreasing

Brass bodies and components degreased using vacuum solvent technology. Degreasing cycle includes prewash, immersion washing, ultrasonic cleaning, vapour degreasing, and drying.
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Pressure Testing

Brass components pressure tested for internal and external leak tightness at maximum service pressure.
Pressure testing methods include bubble test or pressure differential.

Assembly

Specialized machines used for O-ring/back-up ring installation.
Precise needle brass components deliver lubrication accurately.
Automated tape dispensing machine for assembly of taper threads with PTFE sealant.
Electric nut runners for assembly and testing torques.
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Final Inspection

We inspect products, systems, and production lines to improve quality, prevent defects, and maintain quality control. Our team performs continuous inspections using various testing equipment. All products undergo 100% inspection to identify defects and mitigate risks. Our smart and comprehensive inspection process is supported by end-to-end solutions.
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